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ERP - Functionality Required in SAP

  Production Planning Ø                Bills of Material Ø        Work Center Ø        Routing Ø        Production Resources/ Tools Ø     ... thumbnail 1 summary

Ø               Bills of Material
Ø       Work Center
Ø       Routing
Ø       Production Resources/ Tools
Ø       Receipt of Forecast
Ø       Netting of Forecast (considering distributor’s order)
Ø       Develop Initial Master Plan
Ø       Capacity Evaluation against MPS
Ø       Netting of MPS based on capacity utilization
Ø       Materials Availability status against net MPS
Ø       Capacity & Materials Planning (Long Term) against 10-15 years Forecast
Ø       Weekly Production Plan (MFG & PKG) date and machine wise with B. Numbers
Ø       Plan Conformance Report (Daily/Weekly/Monthly)
Ø       Product Cycle time details
Ø       Provision of Machine trials (tools & Packing Materials) in weekly plan
Ø       Provision of Preventive Maintenance in MPS/Weekly Plan
Ø       Redressing and reprocess batches (Planning and tracking)
Ø       Machine wise utilization (efficiency) report
Ø       Forecast variance report
Ø       Forecast Vs Actual order Vs Dispatch report
Ø       Near Expiry items report
Ø       Stock cover report (F.G)
Ø       Sales Summary Report
Ø       Sales Detail Report
Ø       Pending Orders Customer wise
Ø       Pending Orders Country Wise
Ø       Calculation of SFG batches against pending orders

Ø       Planning Execution (MRP Run)
Ø       Procurement Proposal
Ø       Planning Evaluation
Ø       Alert for pull & push
Ø       Over due and early shipments
Ø       Supplier Performance report
Ø       Near Expiry/Retest due report
Ø       Stock Cover Report (R.M/P.M)
Ø       Materials tracking report (Location & status wise)
Ø       Material Receiving Report with current status
Ø       Materials shortage against MPS and current status
Ø       ABC classification based on consumption/purchases and future projection
Ø       Slow moving stocks
Ø       Materials not in Use
Ø       Product Group Wise Active SFG, F.G
Ø       List Of Batches (W.I.P, Pending, Cancel, Close, Complete)
Ø       MFG ORDER With PKG order (SFG consumption in F.G)
Ø       Formula with On-hand/Current Status and last batch detail
Ø       Material Use In multiple products
Ø       Material Stock Tracking (availability on different stages)
Ø       First Batch Detail
Ø       Batch Pick List
Ø       Product Last Batch No.
Ø       Product Last Batch No. Stage Wise (Pending, W.I.P, GFLR, Completed, Close)
Ø       Item master summary
Ø       Item with Inv Category
Ø       Item Master detail
Ø       Item List with Creation Date
Ø       Inventory Current Balance Lot Wise
Ø       Inventory Item wise sum.
Ø       Inventory In-Out Flow report
Ø       Quarantine Inventory (MRR WISE)
Ø       Purchase Order Detail
Ø       Bin Card
Ø       Material Issue Note
Ø       Internal Transfer Note
Ø       Transfer Note List
Ø       Demand Vs Supply
Ø       Country Wise Order Status
Ø       Order Status Report (Detail & summary value and quantity wise)
Ø       Export Order with Stock Position
Ø       Open Purchase Orders
Ø       Requisition Print
Ø       Purchase Requisition Tracking
Ø       Physician sample order in system for tracking

Ø       Ending inventories with distributor (Last Month)
Ø       Inventory Policy product wise
Ø       Rolling Forecast For Distributor
Ø       Order will be prepared on the basis of assumed ending stocks

      Toll In and Toll Out

Ø       Production Planning
Ø       Materials Planning

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