Functionality Required in SAP

Functionality Required in SAP Production Planning Bills of Material  Work Center Routing Production Resources/ Tool... 12:59 PM

Functionality Required in SAP

Production Planning

• Bills of Material 
• Work Center
• Routing
• Production Resources/ Tools
• Receipt of Forecast
• Netting of Forecast (considering distributor’s order)
• Develop Initial Master Plan
• Capacity Evaluation against MPS
• Netting of MPS based on capacity utilization
• Materials Availability status against net MPS
• Capacity & Materials Planning (Long Term) against 10-15 years Forecast
• Weekly Production Plan (MFG & PKG) date and machine wise with B. Numbers
• Plan Conformance Report (Daily/Weekly/Monthly)
• Product Cycle time details
• Provision of Machine trials (tools & Packing Materials) in weekly plan
• Provision of Preventive Maintenance in MPS/Weekly Plan
• Redressing and reprocess batches (Planning and tracking)
• Machine wise utilization (efficiency) report
• Forecast variance report
• Forecast Vs Actual order Vs Dispatch report
• Near Expiry items report
• Stock cover report (F.G)
• Sales Summary Report
• Sales Detail Report
• Pending Orders Customer wise
• Pending Orders Country Wise
• Calculation of SFG batches against pending orders

Materials Requirement Planning - MRP

• Planning Execution (MRP Run)
• Procurement Proposal
• Planning Evaluation
• Alert for pull & push 
• Over due and early shipments
• Supplier Performance report
• Near Expiry/Retest due report
• Stock Cover Report (R.M/P.M)
• Materials tracking report (Location & status wise)
• Material Receiving Report with current status
• Materials shortage against MPS and current status
•  ABC classification based on consumption/purchases and future projection
• Slow moving stocks
• Materials not in Use
• Product Group Wise Active SFG, F.G 
• List Of Batches (W.I.P, Pending, Cancel, Close, Complete)
• MFG ORDER With PKG order (SFG consumption in F.G)
• Formula with On-hand/Current Status and last batch detail
• Material Use In multiple products
• Material Stock Tracking (availability on different stages)
• First Batch Detail
• Batch Pick List
• Product Last Batch No.
• Product Last Batch No. Stage Wise (Pending, W.I.P, GFLR, Completed, Close)
• Item master summary
•  Item with Inv Category
• Item Master detail
• Item List with Creation Date
• Inventory Current Balance Lot Wise
• Inventory Item wise sum.
• Inventory In-Out Flow report
• Quarantine Inventory (MRR WISE)
• Purchase Order Detail
• Bin Card
• Material Issue Note
• Internal Transfer Note
• Transfer Note List
• Demand Vs Supply
• Country Wise Order Status
• Order Status Report (Detail & summary value and quantity wise)
• Export Order with Stock Position
• Open Purchase Orders
• Requisition Print
• Purchase Requisition Tracking
• Physician sample order in system for tracking

Distributors Order

• Ending inventories with distributor (Last Month)
• Inventory Policy product wise
• Rolling Forecast For Distributor
• Order will be prepared on the basis of assumed ending stocks

Toll in and Toll Out

• Production Planning
• Materials Planning
• Capacity & Resource Planning